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+44 (0)1268 777871Proteus Pro-Felt® Endura SA AVCL
Proteus Pro-Felt® Endura SA AVCL is a cold-applied vapour control layer. It is a self-adhesive bituminous membrane that features a top layer saturated and coated SBS modified bitumen to provide protection against moisture and vapour.
Proteus Pro-Felt® Endura AVCL
Proteus Pro-Felt® Endura AVCL is a torch-applied vapour control layer. It is a bituminous membrane that features a top layer saturated and coated with SBS modified bitumen to protect against moisture. It includes an aluminium barrier and 60g/m² glass fleece reinforcement.
Proteus Pro-Felt® Endura SA Underlay Sanded
Proteus Pro-Felt® Endura SA Underlay Sanded is a self-adhesive bituminous underlay is a waterproofing solution for most cold-applied roofing applications.
Proteus Pro-Felt® Endura Mineral Anthracite
Proteus Pro-Felt® Endura Mineral Anthracite is a solution for torch-applied roofing needs. This bituminous cap sheet is designed to provide reliable performance.
Proteus Pro-Felt® Endura SA Mineral Anthracite
Proteus Pro-Felt® Endura SA Mineral Anthracite – The solution for a wide range of cold-applied roofing needs. This self-adhesive bituminous cap sheet is specifically designed to provide durability.
Proteus Pro-Felt® Endura AIRdhesive,
Proteus Pro-Felt® Endura AIRdhesive, delivers single-ply roofing with the benefit of elastomeric felt. This system consists of a single layer of bituminous membrane, saturated and coated with SBS (Styrene-Butadiene-Styrene) modified bitumen, with a host of additional features.
Proteus Pro-Felt® Endura
Proteus Pro-Felt® Endura is a range of Felt roofing systems that are BBA Certified to give a service life of at least 35 years.
Proteus Pro-Cold®
Proteus Pro-Cold® is a seamless and cold-applied waterproofing membrane for flat roofs, pitched roofs and a waterproofing coating to Proteus’ Built-Up Roof systems.
Trims
Proteus Waterproofing stocks a range of trims.
Pro-CEC
Pro-CEC is the fast cure solution to cut edge corrosion commonly found on metal cladding at the edges of the sheet. As the metal is left exposed and corrodes, the simple application of Pro-CEC will prevent further peel back of the protective coating and eventual panel replacement.
Pro-Cryl®
Pro-Cryl® is a multi-purpose roof coating for extending the service life of a wide range of flat and pitched roofing systems
Deckmaster
Deckmaster provides seamless waterproofing for roofs, basements, car parks and intermediate decks while protecting them from carbon dioxide and chloride ingress.
Cold Melt® DPM Primer
Cold Melt® DPM Primer is designed for use as a coating over cementitious surfaces which possess high levels of residual moisture, or have not been protected by an underlying moisture barrier.
Proteus Pro-Therm
Our in house technical design team can overcome challenging project criteria with innovative design solutions and hybrid options.
Pro-Living®
Proteus Waterproofing offers a range of green, brown and blue roofs. Pro-Living® roofs can provide ecological benefits, offering an effective and practical use of space.
Pro-BW® Plus
Pro-BW® Plus is a liquid-applied, rapid curing protective coating that provides a colourfast, UV stable and skid-inhibiting surface for balconies and walkways.
Proteus Hot Melt®
Exploring the Proteus Hot Melt® Waterproofing System: Durable Solutions for Contemporary Roofing Needs
Cold Melt®
Cold Melt® incorporates recycled rubber crumb and other organically grown products to create an elastomeric, seamless, cold applied membrane that can be applied to a wide range of substrates including concrete, asphalt and timber.
This system has the ability to deliver integrated 'safe-seal' lap technology, to ensure the side-laps are sealed, creating a suitable vapour barrier. The glass fibre and aluminium composite reinforcement also provide additional strength.
The underside of the membrane is equipped with a separating foil to ensure reliable adhesion. The top side is finished with quartz sand, which enhances adhesion with subsequent thermal insulation.
Designed as a vapour barrier, Proteus Pro-Felt® Endura SA AVCL is suitable for cold-applied roofing systems. It can be applied to a wide range of substrates, including plywood, metal, and concrete decks, with the use of a suitable primer as required. This versatility allows for integration into various roofing applications.
The presence of quartz sand on the top side ensures firm adhesion with subsequent thermal insulation. Additionally, joints and overlaps can be sealed through (hot air) welding where necessary, to ensure a secure installation.
The vapour control layer offers strength and durability, while the underside of the membrane is equipped with a thermofusible polyethylene film to assist with installation and torch application. The top surface is finished with quartz sand, providing traction and walkability.
Designed as a vapour barrier membrane, Proteus Pro-Felt® Endura AVCL is suitable for torch-on roofing systems. It can be applied to a wide range of non-combustible substrates, including metal and concrete decks, subject to the use of a suitable primer as required.
With its aluminium reinforcement, the system is also resistant to alkali and corrosion.
Pro-Felt® Endura SA Underlay Sanded features a top layer saturated and coated with SBS modified bitumen to ensure protection against the elements. The system features a 200g/m² pure glass fibre reinforcement for strength and durability.
The underside of the underlay is equipped with a single layer removable film to assist with application. The top surface is finished with a sanded texture, providing traction and walkability.
Designed as an underlay membrane, Proteus Pro-Felt® Endura SA Underlay Sanded is recommended for use with the Proteus Torch-Safe System. It is compatible with a wide range of substrates and thermal roof insulation boards and can also be used with all common bituminous vapour control layers and cap sheets.
The System features a top layer saturated and coated with high-quality SBS modified bitumen, ensuring superior protection against the elements. The product also incorporates a strong 180g/m² polyester fleece reinforcement, providing excellent strength and durability.
For added convenience and ease of installation, the underside of the cap sheet is equipped with a thermofusible polyethylene film. This feature ensures efficient and reliable torch application, saving time on site. The distinctive slate surfaced finish also ensures that every project will look good once completed. The System incorporates a special graphite additive within the membrane, enhancing its ability to withstand fire.
Designed as a high-performance cap sheet, the Pro-Felt® Endura Mineral Anthracite is perfect for a variety of Proteus Waterproofing built-up roofing systems, whether it's a Torch-Safe or full Torch-On specification. The System is also compatible with all common bituminous underlay membranes.
The System features a top layer saturated and coated with high-quality SBS modified bitumen, ensuring superior protection against the elements. The membrane also features a robust 280g/m² polyester/glass composite reinforcement, guaranteeing exceptional strength and longevity.
What sets this product apart is the integrated 'safe-seal' lap technology, which enables easy, secure, and efficient sealing of side-laps.
To further enhance its capabilities, the upper layer of the membrane is shielded with slate mineral, providing additional protection and aesthetic appeal. The bottom layer is coated with a self-adhesive compound, ensuring convenient installation. This is covered with a removable film for added convenience and ease of application.
Proteus Pro-Felt® Endura SA Mineral Anthracite also delivers excellent fire performance thanks to a special graphite additive within the membrane. This enhances its ability to withstand fire.
Designed as a premium cap sheet, the Pro-Felt® Endura SA Mineral Anthracite is perfect for cold-applied roofing systems. It seamlessly integrates with Proteus' self-adhesive or torch-safe specifications and is compatible with Proteus Pro-Felt® Endura SA Underlay Sanded and Pro-Prime® SA, to provide a comprehensive roofing solution.
The Proteus Pro-Felt® Endura AIRdhesive incorporates a high-quality polyester reinforcement, ensuring maximum strength and reliability. Its upper surface is finished with a mineral coating, providing an attractive and robust layer of protection. On the underside, is a robust fleece finish, adding an extra dimension of quality and strength.
Proteus Pro-Felt® Endura AIRdhesive can be easily bonded using the Proteus Pro-Membrane Adhesive, mechanically fixed to suitable substrates or where suitable, fully torch applied to provide installers with the freedom to choose the method that suits the specific project requirements. For added convenience, this membrane can be specified as a completely flame-free waterproofing solution, ensuring a safe and efficient installation process. Furthermore, it serves as a fast-track method for overlaying existing roof coverings, saving time and costs.
Proteus Pro-Felt® Endura AIRdhesive delivers exceptional performance during installation, but its advanced formulation also guarantees outstanding functionality in a variety of conditions. It exhibits excellent flexibility at low temperatures, allowing it to withstand even the harshest climates. Additionally, it provides a high flow resistance at elevated temperatures, ensuring optimal performance under extreme heat conditions.
Our membranes incorporate a combination of bitumen reinforced with either polyester or glass, all of which can be recycled, aligning with our commitment to sustainability. They are also engineered to withstand foot traffic and light concentrated loads, usually associated with installation and maintenance, without sustaining any damage.
The bonded membranes possess exceptional adhesion properties, allowing them to resist the effects of elevated temperatures, wind uplift in most cases, and thermal shock which are conditions that are likely to occur in real time situations.
The Proteus Pro-Felt® Endura Range also offers a choice of specialised solutions tailored to meet specific requirements. This includes a real alternative to polymer based single ply membranes with the addition to the range of the Proteus Pro-Felt® Endura AIRdhesive, which provides a single-layer, bituminous membrane solution.
This is complemented by the Proteus Pro-Felt® Endura SA Mineral Anthracite System, which delivers a cold-applied, self-adhesive bituminous cap sheet saturated and coated with high-quality SBS (Styrene-Butadiene-Styrene) modified bitumen.
Additionally, the range features the torch-applied Proteus Pro-Felt® Endura Mineral Anthracite, the cold-applied Proteus Pro-Felt® Endura SA Underlay Sanded, as well as the torch-applied Proteus Pro-Felt® Endura AVCL and cold-applied Proteus Pro-Felt® Endura SA AVCL, both serving as efficient bituminous vapour barrier control layers.
Together, the Proteus Pro-Felt® Endura Range offers superior performance, longevity, and ease of installation, backed by our unwavering commitment to innovation and quality. Check out the full range below and download the data sheets to get the full technical specification.
Proteus Pro-Cold® is suitable for new builds and refurbishments and can be used of a range of substrates. It cures to provide a seamless waterproofing protection, making it suitable for use in all climates.
Drip Edge Trim: A Right-angled trim to fulfil a smart finish of the edge of the roof.
Termination Bar: A neat and efficient means of terminating roofing and waterproofing membranes at wall abutments, they require no chases to be cut for installation. Usually used for a Built Up Felt Roof system.
Trims: This high quality, durable roof edge trim is manufactured from glass fibre reinforced polyester. These trims will create a neat, unobtrusive and durable finish for the edge of any flat roof.
F profile: Used for a Built Up Felt Roof System.
A Profile: Used for Mastic Asphalt and a Built-Up Roof System
Ideal for refurbishment projects, Pro-Cryl® can be applied directly to damp substrates and rusted metal. With no primer or additional solar reflection treatment required, Pro-Cryl® offers a fast and efficient cold-application that delivers long term performance, water tightness and protection against UV degradation.
With a rapid installation, Deckmaster offers cost and convenience benefits for both refurbishment and new build projects.
All Deckmaster waterproofing comes with a non-slip surface including a compatible line marking and signage system all of which ensure optimum practicality for all projects. Environmentally friendly with solvent-free, recycled components, Deckmaster can help to meet sustainability targets.
Cold Melt® DPM Primer is a liquid applied, damp proof membrane that can be applied to wet or damp concrete and polymer screeds after three days. This encapsulation of a damp/wet concrete deck will improve the quality and strength of the concrete.
Tapered Roof Design: Proteus Waterproofing can design tapered roof designs starting from the outset of the project.
Part B Fire Roof Design:
Low Threshold Terrace & Balcony Design:
Thermal Calculation & Condensation Risk:
When specifying or installing a Pro-Living® roof using Proteus’ unique Cold Melt® membrane, you are combining environment friendly materials such as recycled rubber crumb and organically grown products.
Choosing a Pro-Living® green or bio-diverse system from Proteus can provide ecological benefits and more; energy efficiency is enhanced too. Studies show a building’s internal air temperature remains more constant; hotter in winter and cooler in summer meaning air conditioning and heating systems are relied upon less.
Pro-Living® can help you to create a rooftop garden or communal space, a pleasant environment in which to spend time. Terraces can offer additional living space when created using a Proteus paving system. Walkways can meander through bio-diversity
Ideal for both refurbishments and new builds, Pro-BW® Plus is suitable for a variety of external applications. As it is a cold applied installation, the system meets health and safety criteria by minimising risk to both operatives and members of the public. Pro-BW® Plus reduces installation time from days to hours, is made in the UK and is BBA Certified.
In the dynamic field of construction, where effective moisture management is essential, the Proteus Hot Melt® system from Proteus Waterproofing Limited delivers a monolithic waterproofing layer suitable for various roof types. This hot-applied system, certified under British Board of Agrément (BBA) Certificate 22/6186, aligns with UK Building Regulations and provides a bonded membrane for flat roofs, terraces, podiums, and more. Architects, contractors, and property owners can rely on its documented performance for projects requiring consistent waterproofing.
This article examines the system's documented attributes and advantages, outlines general installation procedures, and discusses its compatibility with inverted roofs, blue roofs through the Attenu8® system, and green roofs via the Pro-Living® range. Based on technical specifications and guidelines, it highlights how Proteus Hot Melt® contributes to functional roofing designs.
Attributes and Advantages of Proteus Hot Melt®
The Proteus Hot Melt® system consists of a hot-melt compound, polyester reinforcement mesh, and a mineral-surfaced capsheet, forming a continuous membrane assessed for performance in demanding conditions.
Assessed Performance Characteristics
• Weathertightness: The system prevents moisture ingress into the building, as evaluated in the BBA Certificate, making it applicable for inverted flat roofs (including zero falls), terraces, podiums, balconies, blue roofs, green roofs, and roof gardens.
• Fire Performance: In specified protected configurations, the system achieves classifications that allow unrestricted use under Building Regulations, such as Requirement B4(2) in England and Wales, and Standard 2.8 in Scotland. Restrictions apply to balconies, and project-specific classifications should be confirmed.
• Wind Uplift Resistance: The system's bond withstands wind loads, with performance tied to the roofing specification's upper layers, as per BBA assessments.
• Mechanical Resistance: It accommodates limited foot traffic during installation and maintenance, as well as minor structural movements, without damage.
• Root Resistance: Combined with Proteus Hot Melt Anti-Root Plain Capsheet, it resists root penetration, supporting green roof applications.
• Service Life: When protected (e.g., by insulation or ballast), the system maintains waterproofing for the roof's expected lifespan, based on BBA evaluations.
Practical Considerations
• Application Range: Compatible with substrates like concrete and various finishes, allowing use across multiple project elements.
• Monolithic Structure: The application method minimizes potential weak points from seams, as detailed in installation guides.
• Installation Efficiency: The pour-and-roll technique supports coverage with controlled material use.
Selecting Proteus Hot Melt® allows integration with roofing designs that meet documented standards.
General Installation Procedures for Proteus Hot Melt®
Preparation and Safety Measures
• Health and Safety: Perform risk assessments and equip with PPE, such as heat-resistant gloves and eye protection. Adhere to Safety Datasheets and CLP Regulations for handling, with precautions against fire risks.
• Storage and Handling: Keep components dry at 5–25°C for up to 12 months. Handle 25kg blocks manually and shield from weather on-site.
• Tools and Equipment: Use boilers (heating to 180–200°C), rollers, and safety items like harnesses. Clean with solvent wipes after use.
• Substrate Readiness: Inspect and repair (e.g., remove concrete laitance), clean via sweeping or vacuuming, and dry fully. Conduct adhesion tests on each area.
• Priming: Apply DPM Primer at 0.2–0.3 l/m² with rollers or brushes, drying in 1–2 hours.
Installation Steps
1. Compound Heating and Application: Maintain boiler temperatures at 190°C target. Apply at 1.5–2 kg/m² via pour-and-roll for uniform distribution. Seal incomplete sections daily.
2. Reinforcement Mesh (Proteus Hot Melt® Force): Position polyester mesh, securing as needed, and embed in compound.
3. Capsheet Placement: Prepare rolls, pour compound, and roll for adhesion with 100mm side laps and 150mm end laps. Proceed from low to high points on flat areas.
4. Detail Work: Reinforce upstands, outlets, penetrations, joints, and edges with extra layers for seals.
5. Adaptations: For zero-fall roofs, incorporate drainage per design standards. Inverted setups place insulation over the membrane.
Quality Assurance and Upkeep
• Verification: Include site inspections, integrity tests (e.g., flooding), and daily reviews with records.
• Maintenance: Check twice yearly for blockages or wear, clearing drains and addressing issues with matching materials.
• Guarantees: Available post-installation by certified contractors, covering system performance.
These procedures, supported by Proteus training, align with standards for consistent outcomes.
Compatibility with Inverted Roofs
Inverted roofs position insulation above the waterproofing, and Proteus Hot Melt® supports this by providing a protected membrane that reduces exposure to temperature fluctuations and UV.
• Advantages: Minimizes thermal bridging and aids energy performance, with options for ballast or paving.
• Installation Notes: Apply directly to the deck, then add insulation and filters. Suitable for zero-fall layouts with appropriate drainage.
Integration with Blue Roofs: The Attenu8® System
Proteus Hot Melt® works with the Attenu8® blue roof for stormwater management, using modular cells to store and release water at rates as low as 0.07 l/s via flow restrictors.
• Functionality: The membrane serves as the base, with Attenu8® forming a void above and a secondary layer for added security. Overflows manage high volumes per BS EN 12056-3:2000.
• Advantages: Reduces runoff peaks, supports planning compliance (e.g., London Plan), and avoids flotation in inverted designs, enabling sloped roof adaptations.
• Flood Management Alignment: Detains rainfall to lessen flood risks, fitting Property Flood Resilience principles for new and existing structures.
• Installation: Build on the Hot Melt® layer, secure components with tapes, and top with finishes like paving or green roof.
Compatibility with Green Roofs: The Pro-Living® Range
Proteus Hot Melt® also pairs with Pro-Living® for vegetated roofs, incorporating sedum, wildflower, or diverse plant layers.
• Suitability: Use the Anti-Root Capsheet to prevent root ingress, maintaining membrane integrity under vegetation.
• Advantages: Contributes to drainage systems, moderates urban temperatures, and supports plant growth per BS 8217.
• Installation: Layer over the membrane with root barriers, then add substrates and plants. Inspect annually for drainage and debris.
• Applications: Effective for roof gardens handling soil loads.
Training, Assistance, and Assurances
Proteus provides site-based training on substrate assessment, application, and detailing, issuing 24-month certification cards (renewable). This supports compliant installations qualifying for guarantees.
In conclusion, Proteus Hot Melt® forms a verified base for roofing systems, compatible with inverted, blue (Attenu8®), and green (Pro-Living®) configurations. For specifications or inquiries, reach Proteus Waterproofing at enquiries@proteuswaterproofing.co.uk . Choose documented solutions for lasting roof performance.
With a fast installation that can reduce building programme time, Cold Melt® waterproofing is quick, simple and safe to apply. It is purpose made to incorporate Proteus Pro-Living® roofs and offers an unparalleled seamless cold-applied waterproofing finish to timber. As it exhibits extremely low odour, Cold Melt® can be applied in confined working spaces.
The Cold Melt® system incorporates inverted roof insulation and, with or without insulation, can be designed as a podium, paved, ballasted and green roof system. The membrane does not become brittle with age, therefore once protected from UV exposure and when fully protected, the system will provide a durable roof waterproofing for the design life of the roof in which it is incorporated. It is made in the UK & BBA Certified.